Process: WI-DYEING Author: A
Document type: WI-Work Instruction Reviewer: B
Title: UNLOADING FABRIC Approver: C
PURPOSE
1.0 PURPOSE
This document describes the processes taking place to unload fabrics from a Dyeing Machine.
2.0 SCOPE
This process are only carried out in dyeing area and covers the process of unloading fabrics from dyeing machine.
3.0 APPLICABLE REFERENCE/DOCUMENTS
3.1 Batch Processing Card
Batch processing Card is used to record all batch details, customer, EK , construction and operational actions
3.2 Production Register
4.0 WI-EPY-DYG-007 Dyeing Machine Operation
Operate the machine according to the company best practice process to ensure high colour quality and Right First Time.
4.0 APPLICABLE SAFETY PRECAUTIONS& DOCUMENTATION
Personal Protection Equipment
Worn at all times whilst working in the Chemical Store
4.1 Footwear Protection
Worn to eliminate continued wet feet, eliminate chemical burns and eliminate slippage on wet floors.
4.2 No Smoking
Smoking is not permitted on the production floor or offices.
4.3 Eye Protection
Used to eliminate corrosive burns from chemicals.
4.4 Hand Protection
Used to eliminate corrosive burns from chemicals and to improve grip of chemical containers.
5.0 EMPLOYEE QUALIFICATIONS
5.1 Dyeing Operators must have 4 weeks experience to do this unloading job.
6.0 EQUIPMENT USED / APPROVED MATERIALS
6.1 High Pressure Fabric Dyeing Machine.
6.2 Atmospheric Fabric Dyeing Machine
6.4 Fabric Transportation Trolley
This trolley is used to unload dyed fabrics in wet condition.
6.5 SCISSOR
6.6 KNIFE
7.0 RESPONSIBILITIES
Position/s Responsibility
Sr. Operator After unloading fabrics, to entry details in Production Register
Dyeing Operators To unload dyed fabrics following a standard procedure from Dyeing Machine
Dyeing Helper To assist the Dyeing Machine Operator to carry
8.0 PROCEDURE
8.1 Before the machine drains 100% of the volume of water, the operator, places a clean empty trolley beneath each unloading real.
8.2 The Machine Operator runs the nozzle at low speed by adjusting the Winch Motor Speed on the controller.
8.3 The operator runs the machines until the end (ends/joins) are located and using a knife or scissors cuts the join.
8.3 Locating the end of the fabric and cutting.
8.4 Selecting the lower side of the roll, the operator will tie the rope onto the end of the fabric.
8.4 Attaching the Rope to the end of the fabric.
8.5 The Machine Operator runs the unloading reel by starting unloading motor and feeding the lower side of the fabric over the top of the unloading reel.
8.5 Feeding fabric over the unloading real.
8.6 The fabric is then fed directly into an empty, clean trolley until 100% of the fabric is located inside the trolley and no fabric is in the nozzle.
8.7 When all the fabrics is unloaded the dyeing Machine Operator records the unload time onto the Batch Card and submits the batch card to the Sr. Operator for data entry into the Production Register.
8.8 After entering all the details, Sr. Operator will return the Batch Card to the Machine Operator.
8.7 Machine Operator then hangs the batch card to one of Round trolley and relocates the round trolley to the Slitting Machine to begin the Finishing operation.
.0 REVISIONS
9.0 TERMS AND ACRONYMS
Acronym Term
Batch Card A physical card generated to record full batch details from customer name, Batch No, Fabrication, Color Name, Weight and other process information.
Rope It’s used to tie up the end of the fabrics.
Trolley The vessel which contains fabrics.
10.0 REVISIONS
10.0 OUT OF CONTROL ACTION PLAN (OOCAP)
Any circumstances where something serious could happen to the process or person, it’s must be informed to shift Sr. Executive/Production Officer.
11.0 REVISIONS
This section will record and date each version and revision of this document
Revision Date Author of Change What Alterations were Made
1 28-3-2016 A 1st Generation of WI.
Signature
Author: A
Reviewer B
Approver C
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